Induction melting, high-pressure moulding, machine-made cores and an automated sand plant keep our castings consistent from batch to batch.
Two 500 kg crucibles on a shared power supply: while one melts, the other holds and pours. That keeps metal flowing to the moulding line at the right temperature and chemistry.
2 × 500 KG Continuous melt-and-pour
A high-pressure line for volume and dimensional accuracy, and an APRA 300 line for smaller boxes and flexible batch runs.
High-pressure squeeze produces hard, uniform moulds with good dimensional stability and surface finish. It suits long-running production parts.
A compact, fast line for smaller castings and medium batches, keeping the HPML free for high-volume programmes.
Machine-shot cores give accurate internal geometry, smooth cored surfaces and strength to survive handling and pouring.
Gas-cured cores made at room temperature, with fast cycle times, high dimensional accuracy and good collapsibility after casting.
Heated core boxes produce hollow shell cores with a fine surface finish. They suit thin passages and complex shapes.
Our closed-loop system prepares, cools, screens and reclaims moulding sand automatically, with properties checked daily in the sand lab.
Our engineers turn your drawing into a production pattern, designing the parting line, gating, risers and core prints for sound castings and good yield.
Manufacturability feedback on draft, wall thickness, machining allowance and tolerances before tooling begins.
Gating and feeding design for sound castings, controlled shrinkage and efficient metal yield.
First-off samples inspected and reported for your approval before production starts.
Every casting is shot blasted and fettled before inspection, so surfaces are clean for machining, coating or assembly.
FETTLING Grinding and dressing to drawing
For larger and delicate castings that need all-round blasting without tumbling damage.
High-throughput blasting for small and medium castings in bulk.
Removal of gates, risers and flash; dressing to drawing requirements.
Share a drawing, grade and annual quantity. Our engineering team reviews every enquiry for methoding, tooling and machining, then comes back with a detailed quotation.
